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Electrical Cabinets

Schaltag Engineering Control cabinet construction: Automation of processes & systems


On behalf of our customers, Schaltag designs and assembles control cabinets and switchgear for various machines and systems, from prototypes to series and variant production.
With our two production sites for switchgear manufacturing, we can flexibly tailor our offerings to customer requirements and budgeted costs.
This integrated approach ensures efficient and reliable electrical installation of the control cabinets, precisely tailored to our customers' specific needs.

Control cabinet construction at the Swiss location


Conducting value analyses
Developments, prototype construction, first series
Custom-designed individual systems, small production runs
Short lead times, time-critical projects
Hardware and software engineering
UL engineering and manufacturing of UL-certified control cabinets


Control cabinet construction at the Czech site


Cost-effective mass production
Flexible variant production
Manufacturing of UL-certified electrical cabinets
Control cabinet switch day 3


Advantages of our control cabinets from Switzerland and the Czech Republic


  • Low costs , as the series production of the control cabinets takes place in our factory in the Czech Republic.
  • High quality , thanks to the support of our specialists from Switzerland.
  • Reducing your overall costs , because with our in-depth knowledge of control cabinet construction and our brand independence, we can actively support our customers in carrying out value analyses.
  • Great flexibility , because our processes and machinery allow us to make product changes shortly before delivery. Short delivery times, as we process a very high volume of control cabinets and maintain correspondingly good relationships with our sub-suppliers.
  • Export to the USA and Canada : Since we are also UL 508 certified, we can export our control and switchgear cabinets to the USA and Canada. We are more affordable than North American manufacturers.

It's best to contact us as soon as you begin developing your new machines, because 70% of the costs are determined during the development phase, and only 30% can be optimized later in production. Control cabinet construction is one of our core competencies and part of our daily business. This gives our engineers in-depth knowledge of various electrotechnical components, enabling them to develop the most cost-effective solution for you, regardless of the brand.



construction


  • CAD electrical/mechanical: ELCAD, ePlan 5/p8, ePlan Pro Panel, AutoCAD, CoCreate
  • Control cabinet concept: construction, layout
  • Standardization, modularization
  • value analysis

procurement


  • AVOR / Planning / Framework agreements
  • Utilizing global procurement opportunities
  • Optimization of materials management

production


  • Prototype construction, individual, variant and series production
  • On-site assembly, wiring of machines and systems






Reference examples of control cabinet construction


Controls and UL certification from a single source
UL certification of control cabinets – Schaltag for SKAN: controls, module control panels and UL certification from a single source. For reasons of hygiene, the requirements of these systems for all processes are very high. Schaltag has proven to be a reliable partner here and manufactures for several machine variants:

• the complete controls with and without housing
• the module control panels
• the system cabling
• the technical documentation
• the control cabinets
• the control cabinets

Added to this is the optimized procurement of all required components, taking into account the UL specifications, the assembly and testing of the entire system with test operation, and the preparation for dispatch for the end customer by the Schaltag team.

The UL certification of control cabinets for the controls and the module control panels directly by Schaltag is essential. This fulfills a crucial requirement for the American market. Any uncertainties in the certification process are thus ruled out in advance.

A lack of proof can result in expensive overall tests in the USA, combined with considerable costs and time delays. Reason enough for SKAN to enter into an intensive partnership with Schaltag.

Here is the detailed reference report:
> News: UL certification included at Schaltag

> Download reference report UL certification of control cabinets

> more about UL certification of control cabinets and controls

FAQ – Control Cabinet Construction


What specific safety standards does Schaltag meet in control cabinet construction?

Schaltag's control cabinet construction meets the following specific safety standards:

  • IEC/EN 61204-7 for switching power supplies, which relates to IEC 62477-1 for safety requirements for power semiconductor converter systems
  • EN 61558-2-16 for frequency-dependent consideration of clearance and creepage distances in modern “wide band gap” semiconductors
  • DIN EN 62208 (VDE 0660-511) for CE marking according to the Low Voltage Directive
  • DIN EN 61439-2 for general low-voltage switchgear combinations
  • DIN EN 61439-5 for switchgear combinations in public power distribution networks

How does Schaltag support customers in complying with international export regulations in control cabinet manufacturing?

Schaltag assists customers in complying with international export regulations for control cabinets by taking into account the relevant standards:

  • For exports to the USA and Canada, UL 508A in conjunction with NFPA 70/NEC applies
  • For the European area, the Machinery Directive 2006/42/EC and the EMC Directive 2004/108/EC apply

How does Schaltag deal with technological changes in control cabinet construction in order to remain current and relevant?

We monitor technological developments to stay up-to-date in control cabinet construction.


Schaltag AG

Effretikon near Zurich, Switzerland
+41 52 354 27 27

Schaltag CZ sro

Ústí nad Orlicí, Czech Republic
+420 465 552 600