Cable Assembly

We offer a wide range of services in the field of cable assembly

From simple wire production and the assembly of cable modules to the manufacture of complex cable harnesses, we deliver batch sizes starting from a single unit and are your partner for all industries, such as mechanical engineering, medical technology, automotive, construction, railway, semiconductor and solar industries, as well as aerospace, logistics, and IT. Schaltag's cable assembly service will wire you within 24 hours.

of cable assembly, we offer you the following customer benefits:

Fast delivery times (24h)
High flexibility, efficient change management (repairs and updates within 24 hours)
First-class quality and 100% delivery reliability
Order processing from single units up to large production runs
Extensive expertise, product-independent customer advice for wires, cables and connectors
Manufacturing of highly flexible cables including installation in drag chains
Loyal, experienced and long-serving employees
Well-equipped machinery. Expansion possible at any time
Mass production in the Czech Republic

Project planning and assembly offer

• Scheduling, Layout
• Standardization
• Planning / Work Preparation
• Purchasing Optimization
• Single Wires/Strands
• Flat Cables
• Servo Cables
• Cable Sets
• Stranded Wire Sets
• Patch Cables

Plug assortment

• Harting
• Deltron
• Molex
• Phoenix Contact
• Cannon
• Ilme
• Amphenol
• FCT
• Lumberg
• Wago
• Weidmueller
• Huber & Suhner
• Binder
• TE CONNECTIVITY
• Murr Elektronik
• Mennekes

Cable range

• Volland
• Lapp
• Huber & Suhner
• Igus
• Luetze
• Helukabel
• Heiniger
• Siemens

Cutting and stripping machine "Speedy" - processing examples

Cable
– unroll
– cut and strip
– lay into bundles
– rewind
– wind into rings
Cable drum storage (semi- or fully automatic)
Fastest conversion times thanks to pluggable interchangeable parts

Applications

Single-core cables

Special cable
power cable
Battery cable
underground cable
Strands
Cables for wind turbines

Shielded cables

Telecommunications cables
Coaxial cable
data cable
Control lines

Multi-core and special cables

PVC control cable
Lift cable
Machine control line

Reference examples of cable assemblies

Production and assembly of cable harnesses for bogies

Partnership for Security

Switch day for Stadler Winterthur: Production and assembly of cable harnesses for bogies

Stadler Winterthur AG is the production site for 2-axle locomotives and bogies. The company is a subsidiary of Stadler Rail AG, Bussnang.

Schaltag assembles the highly demanding safety-related cables according to the customer's project-specific requirements. The necessary production and delivery flexibility is regulated by a long-term framework agreement. The benefit for Stadler:

• Extensive expertise to meet strict safety requirements
• Maximum production flexibility even for exceptional demands
• Proximity to local production for on-time deliveries

No matter how many, how long, or by when – we fulfill all your wishes and go the extra mile for every meter of cable. With our various locations, we can find the optimal solution for you and are always personally available.