Our range of services extends from simple, partially automated manual workstations to fully automated systems. By integrating the latest technologies in the areas of collaborative automation, special machine solutions, plant automation and process automation, we create efficient and innovative solutions that are precisely tailored to the needs of our customers.
The focus of our actions is the realization of projects that enable the seamless integration of special machines and automation solutions. We place particular emphasis on developing and implementing plant automation strategies that increase efficiency while reducing operating costs. Our expertise in the area of process automation enables us to optimize complex production processes and significantly increase productivity.
The Schaltag Group stands for working closely with our customers from the concept phase through to commissioning to ensure that each special machine solution is perfectly tailored to their specific requirements. Once operational, our commitment to excellent service remains, with the promise of a quick and efficient response to all of our customers' inquiries and needs. With our comprehensive range of services in the area of automation systems, we are setting new standards in special machine construction and helping to sustainably transform our customers' production landscape.
We offer the following services for automation:
Software engineering PLC
- Graphical/text programming (FBD / STL and Graph 7)
- Siemens S5 – S7, SCL, C++, WinCC (TIA – Portal)
- B&R Automation Studio V4.x (Level: Qualified Partner)
- Sigmatek Lasal Motion Control, Service, Diagnosis, Safety
(Level: Qualified Partner)
- Rockwell RS Logix
- Communication concept/bus system: management, control and field level
- project management
- requirements management
- Concept creation (manufacturing, testing, tax, security concepts...)
- Calculations/simulations
- Mechanical and Electrical Design
- Electrical and Mechanical Construction
- Create electrical and pneumatic scheme
- SW creation
- Production of the system with acceptance in our factory (FAT)
- Installation of the system (SAT)
- Installation
- Customer training
- After sales service
Special machine construction: From concept development to construction
In the concept phase, the requirements are worked out in close cooperation with the customer and the optimal solution concept is determined.
This will be implemented in the next phases.
Based on profile systems or sheet metal constructions, we build your system using conveyor belts, rotary indexing tables, drive technology (servos, frequency converters), robotic arms, pneumatic and hydraulic systems and many other components.
Special machine construction: Integration of modern technologies for precise quality control
We use advanced cameras (inspection technology) and other sensors for quality control in special machine construction.
The control software is based on modern PLCs or, where necessary, on industrial PCs. The visualization is covered by a wide range of solutions, from simple operating devices to complex PC-based screens. Integration into a higher-level system can also be implemented.
Special machine construction: Comprehensive service for your systems
Our professional production in special machine construction is, as far as possible, tested in-house and then put into operation at your premises. Any optimizations are implemented through production support. We train the operating and maintenance staff.
Our team is then available for further support to ensure trouble-free production.
Special machine construction is crucial in a variety of industries in order to overcome specific challenges with tailor-made solutions:
- Pharmaceutical industry: In this highly regulated pharmaceutical industry, special machines are essential to meet the strict requirements in terms of precision, purity and documentation.
- Packaging industry: Special machines are also very important in the packaging sector, where they offer individually tailored solutions for packaging a wide range of products.
- Medical technology (Medtech): In the MedTech sector, highly specialized special machines are required to produce devices and instruments that meet strict regulatory requirements and high precision standards. These machines are crucial for the production of implants, diagnostic devices and other medical supplies.
- Renewable energies: The field of renewable energies, especially the solar industry, requires special machines for the production of solar cells and solar modules. These machines must be able to process and handle materials precisely to maximize the efficiency and performance of the photovoltaic products.
- Food industry: In the food sector, we develop special machines that are not only tailored to specific product formats, but also meet the highest hygiene standards. By implementing discrete automation technologies, we ensure that the safety and quality of food production is guaranteed through precise and efficient processes.
- Other industries: The flexibility of special machine construction is also used in other industrial areas such as robotics, automation technology and the electronics industry, where specialized machines contribute to optimizing production processes.
Find out more about how our innovative special machine solutions can also optimize your production processes. Contact us for individual advice and discover the possibilities that special machine construction has for your company.
FAQ – special machine construction
What exactly is meant by special machine construction?
Special mechanical engineering refers to the development, design and manufacture of machines and systems that are specifically tailored to the individual requirements and needs of a customer. These can range from simple handheld stations to fully automated systems and include technologies such as discrete automation, plant automation and process automation to create efficient and innovative solutions.
What services does the Schaltag Group offer in the area of automation?
The Schaltag Group offers a wide range of services, including PLC software engineering, graphic and text programming, project management, requirements management, concept creation, calculations/simulations, mechanical and electrical design, plant manufacturing, installation, commissioning, training and after-sales Sales Service.
How does the Schaltag Group guarantee the quality and efficiency of the special machines?
Quality and efficiency are ensured by using advanced cameras and sensors for quality control, modern PLC control software or industrial PCs for control, as well as comprehensive in-house testing before commissioning. Optimizations are implemented through production support, and operating and maintenance personnel are trained to ensure smooth operation.
How does the Schaltag Group support its customers after the systems have been commissioned?
Once the systems are commissioned, we offer excellent customer service, including quick and efficient responses to all inquiries and needs. Our team is available to provide further support to ensure trouble-free production and provide after sales service to ensure long-term success and satisfaction.
Special machine construction: